Mobile Induction Heater: for Copper Bus Bar Brazing 20-40 kW

Mobile Induction Heater from the front view. The Mobile unit is powder coated with a hard epoxy paint. All access doors have lift handles and twist lock latches. All doors are fully removable. The Hand Held Heating Head features a flexible cable length of 30+ feet.This MSI Automation, Inc. Mobile Induction Heating System is fully self-contained with its own water cooling system. The built-in water cooling system includes; 6 gallon SS water tank, quad air-to-water heat integral exchangers with a maximum of 19,000 BTU capacity, 1/2 h.p. water pump, and water distribution system. The front of the unit, as shown, features the controls to include; 7 status lamps indicating operating conditions and alarms, power control knob (0-100%), On/Off switches, Lamp Test and Power Switch, Digital Timer Switch, Master Key Switch and 60 Amp 2-position main power Disconnect Switch. The induction power unit is a transistorized system capable of 20-40 kHz operation.

Mobility is achieved by two rear mounted directional wheels with wheel locking brake levers and four smaller rubber wheels in the front. The top of the unit is recessed for storing tools and holding the Hand Held Heating Head. A 15 foot long 4-wire power cable is at the rear for connecting to the customer's electrical outlet.

Specifications:

  • Electrical input: 400-560 VAC 50/60 Hz @ 40-63 amps
  • Controls: 7 Status Lamps Indicating System Conditions, On/Off Switches, Digital Timer & 0-100% Power Regulation Knob. Power can also be regulated by thermocouple or 0-10 VDC temperature sensor inputs.
  • Solid State Controls and Power Electronics assure reliable and highly efficient operation.
  • Fork Lift access on the side and 4 fork lift hook provisions on the top side.
  • 3-Position Tap Switch adjusts output Voltage to match Heating Load.
  • Digital Gate Firing Control Monitors Pulse-By-Pulse Gate Triggering to Prevent Cross Conduction of the High Powered IGBT Power Transistors.
  • Water Cooling System: 2 Dual Fan Water-to-Air Heat Exchangers, ½ H.P. Pump Motor, Flow Switch, 6 Gallon SS Reservoir and Auxiliary Water Connections. 19,000 BTU/Hr. max. cooling capacity
  • System Construction: All 14 Ga. Steel with Welded Seams. Doors Are Sealed with Gaskets for Tight Seal. The Internal Compartment and Exterior Are Powder Coated with Durable Epoxy Paint.

30-40 kW Specifications:

  • Continous output power: 30/40 kw
  • Maximum output power: 30/40 kw
  • Heating efficiency: 90%
  • SCR power regulation: 0-100%
  • Freq. Range 20-40 kHz
  • Voltage: 240/380/480/560 VAC
    50/60 Hz 3 phase
  • Handheld heating head: 6.5 kilos
  • Power cable to heating head: 5-10 m
  • Cooling capacity: 19,000 BTU/hr.
  • Unit weight: 250 kilos (dry)
 Click to Enlarge
Click to Enlarge Drawing
Light Weight Power Output Cable and Water Hose is contained in a 10 meter braided high temperature sleeve. During the unit's transportation, the cable assembly is easily slung over the front. Modular electronics on slide-out platform.
Light Weight Power Output Cable and Water Hose is contained in a 10 meter braided high temperature sleeve. During the unit's transportation, the cable assembly is easily slung over the front. Modular pull-out electronics on slide-out platform.
Rear electrical cabinet. Light Weight Induction Hand Unit: Dual handles, ceramic coated
Rear electrical cabinet Light Weight Induction Hand Unit: Dual handles, ceramic coated "hook" coil and power switch.
Front Water distribution System, Transformer and Capacitor set. Heavy 1.5 lb. (0.7 kg) Copper electrical bus strap is heated to 1600F (900 C) in 1.5 minutes. The U-shape Heating Coil is designed for heating bus bar. The thick ceramic coated heating coil slides over the heavy copper plate without danger of electrical short. The hand unit is light weight, has two handles and a power switch. The purpose of the hand unit's internal transformer is to convert the mobile unit?s high voltage output to high heating coil amperage.
Front Water distribution System, Transformer and Capacitor set. Heavy 1.5 lb. (0.7 kg) Copper electrical bus strap is heated to 1600F (900 C) in 30 sec's. The U-shape Heating Coil is designed for heating bus bar. The thick ceramic coated heating coil slides over the heavy copper plate without danger of electrical short. The hand unit is light weight, has two handles and a power switch. The purpose of the hand unit's internal transformer is to convert the mobile unit's high voltage output to high heating coil amperage.

MSI Automation | Designed and Manufactured in the USA